Some useful calculation for Tape Plant extrusion process (Woven Sack/ Raffia)



  • Spacer Size (mm) = (Stretching Ratio) ^1/2 x Width of Tape
  • Stretching Ratio = ( Spacer Size/Tape Width )^2
  • Stretching Ratio = Stretching Godet Speed / holding Godet Speed
  • Production Kg/hr = Denier x Final Line Speed x No of Tapes x 60 / (9000x1000)
  • Production Kg/hr = Denier x Final Line Speed x No of Tapes/ 150000
  • Elongation % = Tape Final Length - Initial Length x 100 / Final Length
  • Tape Thickness Stretched = denier / (9000 x Tape Width x Density)
  • Unstarched Tape Thickness = (Stretch Ratio )^1/2 x stretched Tape Thickness
  • Denier Setting Formula = Holding Speed x Actual Denier / Required Denier
  • Denier to GSM Calculator
  • Relaxation Speed = Stretching Speed - Annealing Speed x 100 / Stretching Speed
  • Screw Speed Formula = Motor Speed x Motor Pulley  Diameter / ( Gear Ratio x Gera Box Pulley Diameter)
  • Useful Width ( Flat Film) = Film Width - ( 2 x Spacer size)
  • Main Motor RPM = (Gear Ratio X Screw RPM X Gear Box Pulley Dia)/(Motor Pulley Dia.)
Learn More About Tape Plant
 Troubleshooting guide for woven sack tape line
                      



Comments

  1. NagendraBabu MettuMarch 23, 2019 at 1:09 AM

    What is meant by (^2) i can not understand that symbol please tell me

    ReplyDelete
  2. LalEtMarch 30, 2019 at 6:19 PM

    I want to know denier equation

    ReplyDelete
  3. Mistry mwaleJuly 20, 2019 at 2:40 AM

    How to come up with elongation reduce and increase setting

    ReplyDelete
    Replies
    1. AnonymousApril 27, 2022 at 9:13 PM

      Dear,
      you can elongation reduce. As follows.
      1) Increase the oven temperature
      2) Increase the stretching ratio
      3) Decrease the water temperature of quenching tank
      If you wants to increase the elongation , Please do the opposite.

      Delete
  4. UnknownJuly 21, 2019 at 2:50 PM

    Sir can you give me all farmula tape plant and circular loom please

    ReplyDelete
  5. Dk aryaAugust 19, 2019 at 7:51 PM

    Sir fabric gsm and fabric denier how check in fabric

    ReplyDelete
  6. UnknownSeptember 28, 2019 at 9:35 PM

    How to mixing in tapeline recipe kg and

    %

    ReplyDelete
    Replies
    1. Woven sackNovember 3, 2019 at 10:58 PM

      There is a calculator to calculate these. To get pm me

      Delete
  7. UnknownOctober 20, 2019 at 6:51 PM

    best winding tension for 3mm 855 denier tape to produce good bobbin

    ReplyDelete
  8. غهه67January 5, 2020 at 11:44 PM

    Sir, you can send the sports formula to the woven sacks at all stages of its manufacture

    ReplyDelete
  9. Tape extrusionJanuary 17, 2020 at 9:18 AM

    Share your number so that i can contact you for regarding mixing recipee calculator

    ReplyDelete
    Replies
    1. VJune 22, 2020 at 1:54 PM

      7310219136 tape plant strength related formula need is

      Delete
    2. AnonymousMay 19, 2022 at 3:31 AM

      please send me too i'll be glad if you share with me too please this is my number 03424322388

      Delete
    3. AnonymousOctober 29, 2022 at 12:45 PM

      03432255973

      Delete
  10. AnonymousFebruary 8, 2020 at 12:49 PM

    sir is there any formula that we get how much cc (calcium) can we mix in , and how strength reduce by this..

    ReplyDelete
  11. somanipolysacksApril 8, 2020 at 8:40 AM

    great info and thanks for sharing it we are supplying the best products PP Unlaminated Woven Sacks

    ReplyDelete
  12. UnknownApril 29, 2020 at 8:50 PM

    Sir what is gpd.plz tell me

    ReplyDelete
    Replies
    1. Woven sackJune 2, 2020 at 11:29 AM

      As it's full form is Gram Per Denier means if you have a 900 Denier Tape with strength 4.5 kg then GPD will be 4500/900= 5

      Delete
  13. UnknownJune 25, 2020 at 1:23 PM

    Sir inlet p2 pressure settings formula kya he

    ReplyDelete
  14. UnknownJuly 18, 2020 at 1:32 PM

    please send the Tape Plant Daily Log Sheet format

    ReplyDelete
  15. UnknownJuly 18, 2020 at 1:32 PM

    please send the Tape Plant Daily Log Sheet format to send the evramkrishna@gmail.com

    ReplyDelete
  16. akhilesh tiwariJuly 24, 2020 at 6:31 AM

    HOW COULD CALCULATE
    GPD, GSM, DANIER, PLANT FORMULA

    ReplyDelete
  17. akhilesh tiwariJuly 24, 2020 at 6:32 AM

    HOW COULD CALCULATE
    GPD, GSM, DANIER, PLANT FORMULA

    ReplyDelete
    Replies
    1. Woven sackJuly 27, 2020 at 5:44 PM

      FORMULAS ARE WRITTEN USE THOSE TO GET YOUR ANSWER

      Delete
  18. Pankaj tiwariOctober 5, 2020 at 3:05 PM

    Sir give plant formula

    ReplyDelete
  19. AzzineOctober 27, 2020 at 4:09 PM

    Nice post. Thanks for sharing such type of valuable article. Keep sharing this type of informative post.
    Polyester Rope Suppliers

    ReplyDelete
  20. UnknownOctober 29, 2020 at 3:56 PM

    How do I find out how many meters of tape can be made from 1500 kg pp, if the denier is 650. Help me out if anyone knows.

    ReplyDelete
    Replies
    1. Woven sackOctober 29, 2020 at 4:20 PM

      Denier means wt in gram of 9000 MTR tape.
      650 denier means In 650 gram you can make 9000 MTR tape then in 1500000 gram _________ mtr will be you ans. Please calculate and reply.

      Delete
    2. UnknownOctober 29, 2020 at 4:42 PM

      I don't understand, if you please tell me how to calculate. What will be the formula to find out the matter.

      Delete
    3. Dhubeswar PadhiJanuary 13, 2021 at 5:25 PM

      Approximately 207.69 lakh mtr

      Delete
  21. UnknownOctober 29, 2020 at 4:09 PM

    How to do 4mm tape with 5mm tape while running at 350 speed. If anyone knows, please help me.

    ReplyDelete
  22. SoburNovember 11, 2020 at 4:14 PM

    What is RPM (I mean screw rpm)

    ReplyDelete
  23. UnknownNovember 23, 2020 at 6:27 PM

    Mera question hai ki hum 9000 mtr mai hin DNR kyun late hai meri madad kare

    ReplyDelete
  24. UnknownDecember 31, 2020 at 3:23 PM

    What is the Density

    ReplyDelete
    Replies
    1. Woven sackDecember 31, 2020 at 3:28 PM

      Density is a measure of mass per volume. The average density of an object equals its total mass divided by its total volume. An object made from a comparatively dense material (such as iron) will have less volume than an object of equal mass made from some less dense substance (such as water).

      Delete
  25. UnknownJanuary 23, 2021 at 11:10 PM

    What is the final length and initial length

    ReplyDelete
  26. UnknownMarch 13, 2021 at 2:51 PM

    HOW TO CALCULATE GPD PLEASE

    ReplyDelete
    Replies
    1. Woven sackMarch 24, 2021 at 10:35 AM

      As it's full form is Gram Per Denier means if you have a 900 Denier Tape with strength 4.5 kg then GPD will be 4500/900= 5

      Delete
  27. UnknownMarch 27, 2021 at 5:23 PM

    Sir, Please help me that, yarn strength capacity formula.

    ReplyDelete
  28. Pankaj tiwariMay 11, 2021 at 1:16 PM

    Pls give me 1400 lorex Die Setting Formula

    ReplyDelete
  29. MOTIJuly 17, 2021 at 6:55 PM

    Send me mixing resipi

    ReplyDelete
  30. UnknownJuly 19, 2021 at 12:10 PM

    Screw length and dia ratio how much

    ReplyDelete
  31. UnknownOctober 22, 2021 at 11:05 AM

    sir how to calculate stretching unit ratio using caco3 for raw materials

    ReplyDelete
  32. AnjuDecember 24, 2021 at 9:13 AM

    Sir how to find tape width

    ReplyDelete
  33. UnknownDecember 28, 2021 at 3:54 PM

    Please give me lorex 1400 die setting formula

    ReplyDelete
  34. UnknownDecember 28, 2021 at 10:55 PM

    630denier me 32 % cc milnge to strength kitni aygi ise nikalenge kaise

    ReplyDelete
    Replies
    1. AnonymousJune 20, 2022 at 4:47 PM

      denier-filler *2/10 you will get strength.

      Delete
    2. AnonymousApril 23, 2023 at 3:30 PM

      For Example please

      Delete
  35. Lakshmikanta palFebruary 5, 2022 at 11:34 PM

    I don't understand this symbol that ^1/2 please tell me sir I need urgent

    ReplyDelete
  36. UnknownFebruary 16, 2022 at 8:49 PM

    Sir, how to set total ratio in tapeline

    ReplyDelete
  37. UnknownMarch 14, 2022 at 11:42 AM

    Tape plant ki die 1600mm ki h to finel film kitne mm ki hogi kaise calculate kare. Isme meri help kare

    ReplyDelete
    Replies
    1. AnonymousAugust 23, 2022 at 11:03 AM

      1550 ka

      Delete
    2. AnonymousOctober 18, 2023 at 12:22 PM

      flat film - necking = useful film
      63 bolt * 25.4 = 1600 mm
      necking 75*2 = 150 mm
      1600 - 150 = 1450 mm film

      Delete
  38. AnonymousJune 17, 2022 at 2:29 PM

    dear Sir • Stretching Ratio = ( Spacer Size/Tape Width )^2 example plass.send me 6375768202

    ReplyDelete
    Replies
    1. AnonymousOctober 18, 2023 at 12:17 PM

      6.1/2.45=2.489
      2.489*2.489= 6.19 approx
      6.2 ratio in plant

      Delete
  39. AnonymousJune 21, 2022 at 4:15 PM

    How much wastege presantage is per pp 1 kg of lohiya tepline machine?

    ReplyDelete
  40. AnonymousJune 29, 2022 at 12:17 PM

    1200 denier hai or me 14% filler mila raha hu to tape ki strength kaise nikalte hai?

    ReplyDelete
    Replies
    1. AnonymousJune 29, 2022 at 12:22 PM

      1200 denier ki tape bana raha hu jisme filler content 12% hai to tape ki strength nikalne ka formula chahiye jo koi example ke sath jawab dega to usse Rs. 500 google pay kar dunga.

      Delete
    2. AnonymousJune 29, 2022 at 12:25 PM

      mobile 9879758081

      Delete
  41. Interesting blog by tanujJuly 15, 2022 at 3:44 PM

    How to calculate room ring size Using 480 mm fabric size

    ReplyDelete
  42. Interesting blog by tanujJuly 16, 2022 at 9:59 PM

    How to calculate bag cut length

    ReplyDelete
  43. AnonymousAugust 13, 2022 at 8:44 PM

    I want to know mixing formulas of polymer and filler 8320138591 watsapp me

    ReplyDelete
  44. AnonymousAugust 16, 2022 at 6:43 PM

    I do you Mind if you share me your WhatsApp number ?

    ReplyDelete
  45. AnonymousNovember 14, 2022 at 1:16 PM

    we have a problem with LS20 card. its starts blinking sometime or sometime not light up and winder's speed get slow.

    ReplyDelete
  46. AnonymousJanuary 4, 2023 at 2:10 PM

    70gram ka baig banana hai 19size 4kg strength chahiye hai kya DNR aayega and filler Kitana chalega

    ReplyDelete
  47. AnonymousOctober 10, 2023 at 8:11 PM

    Kindly give me any article link to learn fully about tape stretching line and looming. Also kindly guide me with recipe for tape plant. My whatsapp no. - 8122764224. Kindly guide me since i am new to this line.

    ReplyDelete
  48. AnonymousNovember 2, 2023 at 7:18 PM

    Sir T-pant er denir control er formula for line speed

    ReplyDelete
  49. AnonymousApril 24, 2024 at 12:20 AM

    Resio set karne ka farmula

    ReplyDelete

Post a Comment

Get Here All Formula

Buy from here and get formula free

Popular posts from this blog

Woven sacks Circular looms formulas

Image
Picks per minute = cam RPM x Number of shuttles Gear Ratio = Haul off gear ratio X no of teeth of Haul off  Sprocket  ÷ motor gear  Sprocket .  Weaving Ring I.D = 2 x fabric width(mm)/3.14 OR = 2 x fabric width(inch) x 25.4/ 3.14  Elongation = Increase in length x 100 / Initial sample length Number of warp = 2 x fabric width x Warp Mesh (Inches) = 2 x fabric width x Warp Mesh / 2.54 (centimeters) Fabric Production per minute = 1.524 x PPM / Weft mesh Fabric GSM = Warp mesh x Warp Denier + Weft mesh x Weft Denier/228.6 Bags Weight = 50.8 x fabric width x Cut length x Warp mesh x Warp Denier + Weft mesh x Weft Denier/ 90,00,000 = Fabric Dfl. x Cut length X GSM/ 5000 ( warp mesh and weft mesh in inches, fabric width and cut length in inches) » For PP Unlaminated Fabric For Example, If you want to Produce 60cm x 90cm single fold bottom stitch 90 gram bag. For Production you need Two Things 1. Cut Length and 2. Denier For Cut Length :  Your Bag Length is 90cm + 4c
Read more

Woven Sack (Raffia) Tutorial - Tape Plant Formula and important calculations

Image
Thank You for Watching For any further enquiry comment if you like this video please like and share on YouTube Spacer Size (mm) = (Stretching Ratio) ^1/2 x Width of Tape Stretching Ratio = ( Spacer Size/Tape Width )^2 Stretching Ratio = Stretching Godet Speed / holding Godet Speed Production Kg/hr = Denier x Final Line Speed x No of Tapes x 60 / (9000x1000) Production Kg/hr = Denier x Final Line Speed x No of Tapes/ 150000 Elongation % = Tape Final Length - Initial Length x 100 / Final Length Tape Thickness Stretched = denier / (9000 x Tape Width x Density) Unstarched Tape Thickness = (Stretch Ratio )^1/2 x stretched Tape Thickness Denier Setting Formula = Holding Speed x Actual Denier / Required Denier Relaxation Speed = Stretching Speed - Annealing Speed x 100 / Stretching Speed Screw Speed Formula = Motor Speed x Motor Pulley  Diameter / ( Gear Ratio x Gera Box Pulley Diameter) Useful Width ( Flat Film) = Film Width - ( 2 x Spacer size) Main Motor RPM = (Gear R
Read more